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"Force regulator" instruction

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"Force regulator" instruction

This instruction allows a constant force to be applied with the press for a defined time.

This force is measured with the external force sensor.

Use of the instruction

This instruction must be used when the press is in mechanical prestressing.

It can therefore be carried out after an "stop on force" instruction or after a positioning that brings the press to prestressing.

Standard parameters of the instruction:

RegulationForceStandard english

Figure 1: Standard parameters of the force regulation instruction

The standard parameters of this instruction are as follows:

Parameter name

Declaration

Type of data

Default value

Description

Setpoint [N]

Input

REAL

1[N]

Force setpoint to be applied

Gain

Input

REAL

1

Proportional gain of the regulation function

Hold time [ms]

 

TIME

100[ms]

Holding time of the applied force

Load tolerance [N]

Input

REAL

0.5[N]

Tolerance +/- of the force setpoint in which the axis must be located at the end of the regulation so that there is no error

Control position [mm]

Input

LREAL

0[mm]

Position that the axis must have at the end of the regulation. If position = 0 no control

Control position tolerance [mm]

Input

LREAL

1[mm]

Tolerance +/- of the position in which the axis must be at the end of the regulation so that there is no error

Table 2: List of standard parameters of the instruction

If necessary, it is possible to refine the regulation settings using the expert parameters.

RegulationForceExpert english

Figure 2: Expert parameters of the force regulation instruction

The expert parameters available for this instruction are as follows:

Parameter name

Declaration

Type of data

Default value

Description

Velocity limitation [mm/s]

Input

REAL

1[mm/s]

Maximum velocity that the axis can reach when it performs the regulation

Integral

Input

REAL

1[ms]

Integral of the regulation function

Derivative

Input

REAL

1[ms]

Derivative of the regulation function

Deadband [N]

Input

REAL

1[N]

Zone +/- of the force set point in which the axis regulation is stopped

Table 2: List of expert parameters of the instruction

Results of the instruction

When the instruction is completed, the position and force measured at the end of the holding time are returned. (In progress)

Errors in the instruction

The possible errors for the force regulation instruction are as follows: (Errors returned by Profinet)

Error N°24: Position out of tolerance

Error N°25: Force out of tolerance

Example of use:

In this example, we perform a positioning with a force stop to bring the press to prestressing, then we apply a force of 500N for 3.2s.

RegulationForceExemple english

Figure 3: Use of the force regulation instruction